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Michter’s Toasted Stave Project (ft. Beyond Barrels)

Last updated Oct 25, 2020 | Published on Jan 9, 2020


by Matty Sims

Reading Progress:

I’m always interested in innovation with bourbon when it results in product that’s good to drink. First, let me tell you the wrong way to do it: cheap, small barrels. Most of the time these barrels don’t state the quality of the wood (hint: because it’s poor — see the image below). So how we did we go about our Michter’s Toasted Stave Project?
Chart – Charred Staves vs. 53 Gallon Barrels vs. Small Barrels

What you end up with is bad flavors seeping into your bourbon. According to Chris Harrigan, founder of Beyond Barrels:

All real barrels were made with wood that was seasoned for a minimum of 6 months. No quality producer would be caught dead using wood that didn’t season at least 6 months. Even Maker’s Mark goes over 9 months. 99.999% of small barrels marketed to consumers skipped this crucial step completely and are using swill quality wood. Unless it says in writing how long the wood was seasoned for, 99.99999% it wasn’t, and you shouldn’t use it for anything more than decoration.

Thankfully, there’s a much better way to have a little fun with your bourbon that’s backed by solid science. I partnered with Chris Harrigan to test five toast levels of American White Oak staves in Michter’s Small Batch Bourbon.

Methodology: Michter’s Toasted Stave Experiment

Michter's Toasted Stave Project

We’re using five different toasted staves in Michter’s small batch bourbon to see which may come closest in flavor to their 2018 released Toasted Barrel Finish Bourbon. To start, I would recommend reading our reviews for:

All the staves are four year plus open air seasoned American white oak (non kiln dried) with five different toast levels. All five bottles were batched in a 5 gallon water jug (emptied) then transferred back to bottles with individual staves. We checked back after 7 to 10 days for first tasting then weekly for 4 to 6 weeks then bi-weekly from there.

The experiment started Aug 31, 2019 and the staves were removed Dec 5, 2019, so just north of 3 months with the staves.

Related: Of Quercus Alba and Eumycotians  by Chuck Cowdery

Tasting Notes: Michter’s Toasted Stave Project

One of the most interesting parts of this experiment was tasting these bottles week after week. Week 1 produced strong oak notes in almost all the bourbons but by the second and third note you start to see the flavors develop along with complexity. During the first half of the experiment the first two toast levels seemed to be rounding out with additional complexity.

However, once we hit the middle of the tasting, toast level 3 was running away with it. It was by far the most complex and developed and tasted closest to the Michter’s US*1 Toasted Barrel Finish Bourbon. But without a doubt it was my clear front runner.

Below you’ll find my video tasting going through each of the five toast levels after over 90 days of finishing with the toasted staves as well as almost three weeks without the toasted stave in the bottle at all.

Now You Can Experiment

Michter's Toasted Stave ProjectThe wood I will be selling is: open air seasoned 3.5 years, non-kiln dried, same ratio of wood surface area to liquid volume as a 53 gallon barrel, very low amount of end grain. Five step heat treating process that is similar to a medium toast.

The medium toast:

  • Nose – fresh, cream of wheat with cooked down red berries and maple syrup.
  • Taste – subtle savory, stewed fruit, baking spice, and middle oak

More from Beyond Barrels:

Beyond Barrels™ – Bottle Aging Staves™ let you continue the aging process of alcohol at home with multiple types of wood. Patent Pending Bottle Aging Staves™ are designed to simulate a barrel, and they take over where the original aging barrel left off. You purchase your own 750ml bottle of alcohol from any liquor store. Bourbon, Whiskey, Scotch, Rum, Moonshine, Tequila, or Cocktails, you call it. You chose the type of Bottle Aging Stave. You chose how long to age it. Place the Bottle Aging Stave in your bottle of alcohol, and let it rest for 1 week to 3 months. It’s that simple. Plus, each stave can be used multiple times.

Buy your toast level 3 White Oak Beyond Barrels™ – Bottle Aging Staves™ today!

Written by Matty Sims

Matty Sims is the Editor-in-Chief at a digital media company. LeAnn (his wife) and his daughters Claire, Maddy, and Adele along with a brand new pup Booker live in Taylors, SC, at the foot of the Blue Ridge Mountains. He enjoys cracking a well-aged bottle of bourbon with friends and sharing stories, or cracking one of his favorite daily sippers on the back porch while the pup and his kids play in the backyard. He is a storyteller at heart, and Bourbon has deep roots in storytelling.

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